Planning a concrete driveway replacement involves careful consideration of the time and process required. Typically, the project takes several days to complete, plus additional time for the concrete to cure fully. Depending on the scope of the work, the timeline may vary. After the concrete is poured, it’s essential to avoid walking or driving on the surface for at least two weeks to allow for proper curing. We will work closely with you to schedule a pour date that aligns with your needs.
Step 1: Removing the Old Driveway
The process begins with the removal of the existing driveway. Using skid steers, jackhammers, and manual labor, we break the old driveway into smaller pieces, which are then loaded into dump trucks and transported to a recycling facility.
Step 2: Preparing the Subgrade
A properly prepared subgrade is critical for a durable and stable driveway. The subgrade, made of compacted aggregate materials, provides the foundation that supports the pavement. If the old driveway’s foundation is in good condition, it may be reused after grading and compacting. Otherwise, we remove unsuitable materials and replace them with new aggregate. Proper grading and compaction also ensure adequate drainage to prevent future issues.
Step 3: Installing Forms and Reinforcement
Once the subgrade is ready, forms are placed around the edges of the driveway to define its shape. A grid of reinforcing steel is then installed to provide tensile strength to the concrete. Final measurements are taken to determine the exact amount of concrete needed for the project.
Step 4: Pouring the Concrete
On the scheduled paving day, concrete is delivered with a mix specifically designed for strength and durability. Additives are included to enhance performance, and our suppliers work closely with us to ensure the mix is ideal for your project.
The concrete is poured into the forms, starting near the garage and working toward the street. Depending on the site, various methods, such as pumping, may be used to place the concrete. As the concrete is poured, our team carefully levels it, a process known as “screeding.”
Step 5: Finishing the Surface
Immediately after pouring, the concrete is finished to achieve a smooth, even surface. Using a combination of power and hand tools, we trowel the edges, create control joints for strength, and apply a broom finish for slip resistance.
Step 6: Curing the Concrete
A curing compound is applied to the concrete surface to slow water loss, which is essential for long-term strength and durability. While the concrete begins to harden quickly, it requires 7–10 days to cure properly. During this time, we recommend keeping people and animals off the surface to avoid permanent marks.
By following this thorough process, we ensure that your new driveway is built to last, offering durability, functionality, and enhanced curb appeal for years to come.